Find IP Sell IP AI Assistant Chip Talk Chip Videos About Us
Log In

Chip Talk > Samsung’s HBM4 Revolution: Hybrid Bonding Sets the Stage for AI Dominance

Samsung’s HBM4 Revolution: Hybrid Bonding Sets the Stage for AI Dominance

Published June 02, 2025

The high-bandwidth memory (HBM) market is a battleground for technological supremacy, with artificial intelligence (AI) and high-performance computing (HPC) driving unprecedented demand for faster, more efficient memory solutions. Samsung’s recent announcement to adopt hybrid bonding technology for its HBM4 memory, revealed at the AI Semiconductor Forum in Seoul, South Korea, marks a pivotal moment in this race. This strategic move promises to enhance performance, reduce thermals, and enable ultra-wide memory interfaces, potentially giving Samsung a competitive edge over rivals like SK hynix and Micron. But with challenges like cost and yield looming, how will this impact the memory landscape, and what does it mean for the AI-driven future?

What is Hybrid Bonding, and Why Does It Matter?

HBM stacks multiple DRAM dies on a base die, connected traditionally via microbumps and techniques like mass reflow with molded underfill (MR-MUF) or thermal compression with non-conductive film (TC-NCF). However, as HBM evolves to meet the demands of AI and HPC, microbumps are becoming a bottleneck, limiting performance, power efficiency, and thermal management.

Hybrid bonding is a 3D integration technique that eliminates microbumps by directly bonding copper-to-copper and oxide-to-oxide surfaces. This approach offers several advantages:

  1. Lower Resistance and Capacitance: Interconnect pitches below 10 µm enable higher density and better signal integrity.
  2. Improved Thermal Performance: Direct bonding reduces thermal resistance, critical for high-performance AI workloads.
  3. Thinner Stacks: Without microbumps, HBM4 stacks can be slimmer, allowing for more layers (up to 16-high or even 20-high for HBM5).
  4. Higher Bandwidth: HBM4’s 2048-bit interface, double that of HBM3, supports up to 2 TB/s per stack, ideal for next-gen AI GPUs.

Samsung’s adoption of hybrid bonding for HBM4, expected to enter mass production in 2026, positions it to address these challenges head-on, potentially reshaping the competitive landscape.

The Competitive Landscape: Samsung vs. SK hynix vs. Micron

The HBM market is dominated by three players: Samsung, SK hynix, and Micron. SK hynix currently leads with a 53% share of the HBM3 market, followed by Samsung at 35% and Micron at 12%. However, HBM4’s arrival could shift this dynamic.

  1. SK hynix: The current market leader is taking a cautious approach, developing advanced MR-MUF as its primary HBM4 stacking technology while treating hybrid bonding as a backup due to cost concerns. SK hynix plans to mass-produce 16-layer HBM4 in 2026, potentially scaling to 20 layers for HBM4E by 2028, and is collaborating with TSMC for base dies using 12nm and 5nm nodes.
  2. Micron: Like Samsung, Micron has opted for TC-NCF for HBM3E but is exploring hybrid bonding for HBM4. Micron’s HBM4 roadmap includes 32GB to 64GB per stack with peak bandwidths of 2 TB/s or higher, targeting 2026.
  3. Samsung: By committing to hybrid bonding, Samsung aims to leapfrog competitors in performance and thermal efficiency. The company plans to tape out HBM4 devices in late 2025, with sampling in early 2026 and mass production by late 2026, using its 10nm-class (12nm) DRAM process and 4nm logic for base dies. Samsung’s partnership with TSMC for HBM4 base dies and its licensing of hybrid bonding patents from China’s YMTC signal a bold, albeit risky, strategy.

Additionally, ChangXin Memory Technologies (CXMT), China’s leading DRAM maker, is entering the HBM race, aiming to produce HBM3/HBM3E to support domestic AI chipmakers. While CXMT lags behind in technology, its aggressive expansion—backed by China’s push for semiconductor self-sufficiency—could disrupt the market in the long term.

Impact on NVIDIA and the AI Ecosystem

NVIDIA, the dominant force in AI GPUs, relies heavily on HBM for its data center and HPC processors. Samsung’s HBM4 push is critical for NVIDIA’s next-gen GPUs, such as the RTX 50-series and upcoming AI accelerators. However, Samsung’s recent struggles with HBM3E qualification for NVIDIA’s GPUs—due to heat and power consumption issues—highlight the risks of rushing advanced technologies to market. Posts on X indicate Samsung has begun mass production of 12-layer HBM3E without final NVIDIA qualification, a gamble that could lead to significant inventory write-downs if it fails.

Hybrid bonding’s superior thermal performance could address these issues, ensuring HBM4 meets NVIDIA’s stringent requirements. Samsung’s collaboration with TSMC to produce HBM4 base dies on advanced 5nm and 12nm nodes further strengthens its position, enabling direct integration with NVIDIA’s processors for enhanced performance.

Challenges and Risks

While hybrid bonding offers clear advantages, it comes with significant hurdles:

  1. Cost: Hybrid bonding is more expensive than MR-MUF or TC-NCF, requiring new equipment and precise wafer-to-wafer stacking. Low front-end yields could make production economically unfeasible.
  2. Yield Rates: SK hynix has noted that hybrid bonding yields are currently low, and Samsung’s success depends on overcoming these challenges. Recent reports suggest Samsung has achieved 30–40% yield rates for its 10nm-class 1c DRAM, but HBM4-specific dies are being designed separately, adding complexity.
  3. Patent Landscape: China’s YMTC holds key hybrid bonding patents, forcing Samsung to license technology, which could increase costs and complicate development.
  4. Competition: SK hynix’s MR-MUF advancements and Micron’s aggressive HBM4 roadmap mean Samsung must execute flawlessly to regain market share.

The Bigger Picture: HBM4 and the AI Revolution

HBM4 is designed for the demands of generative AI and HPC, with a 2048-bit interface, up to 2 TB/s bandwidth, and 64GB per stack using 16-high configurations. Its features, like Directed Refresh Management (DRFM) and separated command/data buses, enhance reliability and reduce latency, making it ideal for AI workloads.

Samsung’s adoption of hybrid bonding aligns with its broader strategy to focus on high-value memory like HBM4, DDR5, and LPDDR5, as evidenced by its discontinuation of DDR4 production by late 2025. This shift reflects the industry’s pivot toward AI-driven applications, where performance trumps cost.

The global push for AI infrastructure is also reshaping geopolitics. U.S. export controls on semiconductors to China have accelerated CXMT’s HBM ambitions, while Samsung and SK hynix face pressure to innovate to maintain their edge. Samsung’s hybrid bonding gamble could solidify its position as a leader in the AI memory market, but only if it navigates the technical and competitive challenges successfully.

Conclusion: A High-Stakes Bet on the Future

Samsung’s decision to embrace hybrid bonding for HBM4 is a bold move to redefine the memory landscape. By prioritizing performance and thermal efficiency, Samsung aims to capture market share from SK hynix and meet the needs of AI giants like NVIDIA. However, the high costs, yield uncertainties, and competitive pressures from SK hynix, Micron, and CXMT make this a high-stakes endeavor.

As the industry watches Samsung’s HBM4 qualification in 2026, the outcome will have far-reaching implications for AI, HPC, and the global semiconductor market. Will Samsung’s hybrid bonding breakthrough cement its leadership, or will rivals’ cost-effective alternatives steal the spotlight? The race is on, and the future of AI memory hangs in the balance.

Get In Touch

Sign up to Silicon Hub to buy and sell semiconductor IP

Sign Up for Silicon Hub

Join the world's most advanced semiconductor IP marketplace!

It's free, and you'll get all the tools you need to discover IP, meet vendors and manage your IP workflow!

Sign up to Silicon Hub to buy and sell semiconductor IP

Welcome to Silicon Hub

Join the world's most advanced AI-powered semiconductor IP marketplace!

It's free, and you'll get all the tools you need to advertise and discover semiconductor IP, keep up-to-date with the latest semiconductor news and more!

Plus we'll send you our free weekly report on the semiconductor industry and the latest IP launches!

Switch to a Silicon Hub buyer account to buy semiconductor IP

Switch to a Buyer Account

To evaluate IP you need to be logged into a buyer profile. Select a profile below, or create a new buyer profile for your company.

Add new company

Switch to a Silicon Hub buyer account to buy semiconductor IP

Create a Buyer Account

To evaluate IP you need to be logged into a buyer profile. It's free to create a buyer profile for your company.

Chatting with Volt