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Chip Talk > Fortifying Defense: Tackling Semiconductor Security in Aerospace

Fortifying Defense: Tackling Semiconductor Security in Aerospace

Published May 12, 2025

The Evolving Threat Landscape

In the interconnected world of electronics, the defense and aerospace sectors face a unique set of challenges when it comes to semiconductor security. As components become more sophisticated and integrally connected, the risks of intrusion and sabotage increase, resulting in a growing need to secure hardware against potential breaches and manipulations.

Despite longstanding attention to software security, the hardware arena continues to suffer from lapses that could be catastrophic for defense operations. A lack of stringent security protocols in the supply chain, especially with the advent of chiplets—components that allow for disaggregation and modularization of chips—can create potential vulnerabilities. These issues are explored in depth in this article from SemiEngineering, highlighting the pressing need for robust hardware security solutions.

Addressing the Supply Chain Conundrum

The supply chain itself poses significant risks. Over-manufacturing and re-manufacturing enable adversaries to potentially acquire or replicate sensitive components, threatening national security. Marc Swinnen of Ansys notes the difficulty of verifying that a returned chip is precisely what was ordered, emphasizing the importance of design-level verification processes.

Equally worrisome is the risk of chips designed for commercial use being repurposed for defense systems through the black or grey markets. Implementing a Zero Trust Environment, as discussed in the SemiEngineering article, is pivotal to mitigate these risks by ensuring that each entity in the supply chain is subject to rigorous verification.

Engineering Security by Design

The notion of "Security by Design" is gaining traction. Instead of retrofitting security, defense projects are increasingly incorporating security measures from the onset, leveraging tools like hardware-accurate digital twins to simulate attacks during the design phase. This holistic approach is essential in forecasting potential vulnerabilities and addressing them preemptively, beyond the capabilities of traditional cybersecurity measures.

Furthermore, the industry has seen the rise of innovative security countermeasures, such as integrating cryptography directly into chip designs to prevent unauthorized repurposing or access. However, as Charlie Schadewitz from Cadence points out, the costs associated with these security measures often lead to challenging financial decisions about their implementation.

Autonomous Tech and AI in Defense

The integration of AI and autonomous technologies into defense systems introduces new attack vectors. Generative AI and large language models offer unprecedented capabilities but also represent potential threats if these technologies fall into the wrong hands. From AI-driven targeting in military drones to autonomous vehicle decision-making processes, these tools necessitate advanced protection strategies to prevent exploitation.

Incorporating AI resilience into systems is critical to mitigate potential AI-directed physical attacks on microelectronics. This includes implementing sophisticated encryption and ensuring systems are isolated and compartmentalized to withstand adversarial threats. Discussions such as those at Defense conferences highlight the significance of these emerging challenges.

Conclusion

While the challenges in semiconductor security in the defense and aerospace sectors are immense, proactive strategies and advanced design methodologies offer promising solutions. By prioritizing security at every stage—from design to deployment—the industry can safeguard against vulnerabilities, ensuring that technological advancements serve as strongholds rather than weaknesses in national defense infrastructure.

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