Chip Talk > Embracing 2.5D and 3D Technologies: A New Dawn for Secure Semiconductor Systems
Published September 05, 2025
In recent years, the semiconductor industry has seen a pivotal shift towards more advanced and secure systems. A significant contribution to this transformation is the utilization of 2.5D and 3D technologies, which are poised to redefine how hardware security is approached in integrated circuits. Insights from a recent study by the University of California, Santa Barbara and Columbia University throw light on various opportunities and ongoing challenges in this domain source.
2.5D interposer designs and 3D die stacking are revolutionary in terms of improving integration density, performance, and cost-effectiveness. These technologies offer a compelling groundwork for combating existing and emerging security threats, which include side-channel attacks, hardware trojans, and IP piracy. By leveraging the intrinsic properties of these technologies, researchers propose innovative architectures that potentially elevate hardware security to new heights.
The study outlines multiple strategies that incorporate these technologies for enhanced security measures:
3D Architecture for Shielding Side-Channel Information: By leveraging the physical structure of 3D technologies, data can be securely shielded from side-channel attacks that might otherwise expose sensitive information through indirect means such as power consumption patterns.
Split Fabrication Using Active Interposers: This method uses active interposers to introduce split fabrication, offering a robust defense against concerns like IP piracy and unauthorized replication.
Circuit Camouflage on Monolithic 3D ICs: This technique disguises circuits to prevent reverse engineering, thereby enhancing the security of critical IP blocks within the semiconductor devices.
3D IC-Based Security Processing-In-Memory (PIM): Integrating security functions directly within memory structures of 3D ICs provides a means to execute secure computations without data ever leaving the secure confines of the processing unit.
While these proposed designs present promising advantages for security, they also come with their own set of challenges. The complexity of manufacturing, potential increase in costs, and compatibility with existing systems are some hurdles that the industry must navigate. Researchers are actively exploring solutions to mitigate these challenges, ensuring that the integration of these technologies into mainstream semiconductor production is both viable and sustainable.
The implications of adopting 2.5D and 3D technologies extend far beyond just addressing security concerns. They signal an impending shift in the semiconductor landscape, where design, integration, and security are intertwined more closely than ever before. As researchers continue to innovate, the semiconductor industry can anticipate not only more secure hardware solutions but also advancements in performance and efficiency. The collaborative effort by UCSB and Columbia University is just one example of how academia and industry can join forces to push the boundaries of what's possible in hardware security.
For more insights into this transformative field, you can delve deeper into the original technical paper here. The journey toward a more secure and integrated semiconductor future is well underway, and this research marks a significant milepost on that path.
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